Innovation Driven By Demand

Ultra lightweight, highly absorbent, fluff pulp free, adhesive and binder free, core wrap free, low cost absorbent cores of less than 2mm in thickness. 

Suitable for incorporation into Infant Diapers, Adult Incontinence, Feminine Hygiene products and other applications where liquid absorption is required. 

These absorbent cores are produced using sound waves to dissipate powdered or spherical grades of Sodium Polyacrylate blends of any commercial type or PSD within a single layer, application specific nonwoven fabric substrate that functions as the core. 

This innovative absorbent system also incorporates a new, in house developed  Acquisition and Distribution Layer (ADL) that also functions as a Top Sheet providing exceptional softness, comfort and performance for the consumer. 

Our new cores have been independently tested in accordance with EDANA and INDA protocols providing results that outperform all of the global market leading brands.

Used for the manufacture of ostomy products, the film is virtually silent in use, does not require a separate activated carbon filter to control flatus gases and can be manufactured in rotary production systems to achieve higher output speeds with smaller machine footprint. 

The film can be manufactured from wholly bio sourced materials if required.

Produced using our new, dry dissipation technology using sound waves at up to 10x faster production speeds when compared to conventional wet spray production systems. 

Suitable for the manufacture of wound care dressings, CBRN protection systems, medical filtration and many other gas and odour filtration applications.

We have developed a novel process for managing, impregnating and immobilising powders and particles within air permeable substrates using sound waves only without the use of binders, adhesives or any other bonding agents whatsoever. 

This technology is fast, effective and highly energy efficient and can be applied to most powder types and particle sizes. 

We also have the resources to develop, produce and test application specific substrates for virtually any given product type or structure thereby ensuring optimum performance of the end product at the lowest manufacturing cost.

• Organic particles and powders
• Inorganic particles and powders
• Conductive particles and powders (including metal, carbon, activated carbon)
• Magnetic particles and powders
• Multiple particle and powders types in the same process
• Any combination of organic, inorganic, conductive or magnetic powders in the same process
• Dry ‘printed’ powder dispersion in specific patterns or text designs
• Very accurate particle and powder dispersions from as low as 10 gsm
• High particle and powder loadings of up to 10x the mass of the substrate weight
• Gradient dispersion through the cross section of the substrate
• Nonwoven, woven and unidirectional fibre substrates
• Open cell foams
• Combination substrates of fibres and open cell foams
• Particles and powders immobilised within the substrate without the use of binders or adhesives
• Particle and powder sizes ranging from sub-micron to 3mm in size

Powders consist of three basic phases:

• The solids that form the particles 

• The air between the particles

• The moisture on the surface of, within and between the particles. 

Generally, powders with an average particle size below 10 microns have poor flowability and can therefore be difficult to process in product manufacture. 

We have developed a technology to ensure that even the most nonflowing powder types can be made to flow readily without additives or lubricants of any type.

These powders can then be very accurately dispersed onto the substrate surface and impregnated into the substrate using our sound wave technology.

We have developed a technology for immobilising impregnated powders within a given substrate without the use of binders or adhesives thus ensuring that the powders are able to function at maximum efficiency. 

This technology uses the structure of the substrate itself to entrap the powder within the substrate matrix and can be applied to most powder and particle types irrespective of the particle size distribution profile of the powder.